Manual, Semi-Auto, Fully Automatic, Heavy Wire Bonders and CO2 JetBox for Series 86

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Manual Wire Bonders - Series 53
5380 DIE Bonder
5380 DIE Bonder

Manual Wire Bonders / Optional Die Bonder

  • Series 53 - Small, Manual, Easy
  • If you need 1 to 100 bonds per day
  • Complete, manual table top bonder
  • Unbeatable price-to-performance ratio
  • Extremely adaptable bond settings, loop shapes, force and power profiles etc.
  • Dual wire clamp system for reproduce-able loop and tails
  • Easy handling​
  • Bondheads: Gold-Ball, thin wire wedge-wedge, BDA - ball deep access, heavy wire, heavy ribbon, optional Die bonder
5380 – DIE-Bonder
EXCHANGEABLE BOND HEAD
  • Different DIE-sizes process oriented useable
  • Manual DIE-bonding with Touchdown-Detection and programmable pickup- and bond force
  • 2 x 2“ working area for any Waffle-, Gel-Packs or Trays
  • Bond- and pickup force from 5 up to 500 cN programmable
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Semi-Automatic Wire Bonders

  • Series 56 - Flexible, automatic and unique
  • If you need 1,000 to 10,000 wirebonds per day
  • Changeable bondheads for all wirebond and testing process
  • Fully automatic bonding with manual part feeding
  • Store an unlimited number of bond programs
  • Extremely adaptable bond settings, loop shapes, force and power profiles etc.
  • Most powerful pattern recognition system on the market
  • 5600 - Pull & sheartester & 5600c - automatic pull and sheartester
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Semi Automatic Wire Bonders - Series 56
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Fully Automatic Wire Bonders - Series 58

Fully Automatic Wire Bonders

  • Series 58 - Fully Automatic
  • If you need 1,000 to 100,000 wirebonds per day
  • A complete high productivity tabletop wire bonder at over 1 wire per second
  • Exchangeable bond heads for all wire bond processes
  • Fully automatic wire bonding with manual parts feeding
  • Store an unlimited number of bond programs
  • Extremely adaptable bond settings, loop shapes, force and power profiles etc.
  • Most powerful pattern recognition system on the market

Heavy Wire Battery Bonders
Series 86
  • Maximum flexibility through working area up to 512 x 720 mm for a variety of applications such as battery bonding
  • Expandable to fully automatic bond tester
  • Unbeatable price-to-performance ratio
  • Store an unlimited number of bond programs
  • Extremely adaptable bond settings, loop shapes, force and power profiles etc.
  • Most powerful pattern recognition system on the market
  • Innovative Software​ ​

EXCHANGEABLE BOND HEADS
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Series 86 Heavy Wire Battery Bonder
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8650 Heavy Wire Bonder
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8600C – Automatic Pull- & Sheartester
8650 – Heavy Wire Bonder
  • Heavy wire bonding for aluminum wire from 100 up to 500 µm diameter
  • Heavy wire bonding for copper wire from 100 up to 300 µm diameter
  • Wedge lengths of 50 up to 70 mm even for extreme bonding requirements
  • Stitch- or chain bonds of any length
  • Clip-on-wire guide for quick exchange
  • Deformation Limit Control (DLC) for real-time quality checks

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​8600C  – Automatic Pull- & Sheartester
  • Test head with changeable cartridges
  • Camerasystem for automatic testing
  • Analysis Software

CO2 JetBox for Series 86 - The optimum for battery bonding
​One of the most important requirements when wire bonding battery packs is the absolute cleanness of the bonding surfaces of the battery cells. A surface that is not perfectly clean makes the bonding process extremely difficult and unreliable. Impurities and other contaminations on the cell contacts can result from organic contamination or oxidation. Difficulties in bonding can also be caused by different manufacturers of cells, or else from different storage conditions of the cells, even from different storage duration.
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CO2 JetBoxHead Battery Bonding
CO2 snow blasting is our preferred method of removing contamination at the contacts of battery cells – it is gentle to the surface of the cell contacts and can be carried out quickly and easily before each bonding step. The system itself consists of a jet nozzle, the JetBox itself and high-pressure CO2 gas from a conventional gas tank. The process works (simplified) as follows – when the CO2 is released via the nozzle, the CO2 forms dry ice, which is blown onto the surface to be cleaned – similar to conventional sandblasting. The very gentle CO2 snow blast is environmentally friendly, completely non-toxic and ideal for sensitive or finely structured surfaces.
​One option to integrate the process of CO2 snow-jet cleaning for your battery pack production is the acquisition of a CO2 JetBox as a standalone solution and the manual operation. However, this requires an employee to manually blast each battery pack, a time-consuming and costly procedure.

With our Series 86 we offer a fully automated integration of this process. As an extension to the 8650 bond head (heavy wire) the CO2 jet is mounted on the bond head. The seamless integration of the system means that nothing changes for you as the operator of the bonder. The software analyzes the existing bond program and automatically determines the best cleaning path. Wire bonding is then carried out immediately after.
Which machine is this running on?
With the focus on battery bonding, Series 86 is the basis for this extension. The machine designed for large-area battery packs offers maximum flexibility with a working area of up to 512 x 720 mm.

It offers an unbeatable price-performance ratio and can also be upgraded to a fully automatic bond tester – this is unique in the world. It could even be integrated into a fully automated production line through automated parts handling.​
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